500MW Full Auto Solar Module Production Turnkey Line

Cycle time: 16s

Suitable with: N-type, P-type, full cut, MWT, back contact, 166,182,210mm cells.

Core Site – Through the digital and intelligent turnkey line solution, the operation data of the core process site of the workshop can be monitored anytime, anywhere

Real-time OEE – Capture the real-time OEE information of each production line, machine and site to achieve top-down and bottom-up continuous improvement

Visual KPI – Dynamic charts and graphical overviews of key data and metrics

Predictive maintenance – Improve equipment efficiency, increase output and extend service life through AI predictive maintenance

Faster response time – Accelerate implementation of corrective actions through real-time notification and alarm

Unified communication –Make customers understand the latest information of different production lines, different workshops and different bases

Part traceability – Track all components and related production processes of each product through assembly, and record them for process analysis, record retention and compliance inspection

Unique intelligent manufacturing technical team

10 years + rich knowledge reserve of top panel manufacturing

Work with customer teams to shorten the learning curve in the field

Help improve work efficiency on site and overcome obstacles in the optimization process

Make the whole line quickly enter a stable production state

1.Equipment technical availability: ≥98% excluding repair and maintenance, calculated by working for 1 year.
2.Equipment service life: ≥10 years.
3.Working noise: ≤50dbA.
4.Applicable range: altitude below 1000 meters, 24 hrs work under normal working environment.
5.Reliable displacement sensor, excellent interlock system and fault tolerance ability to avoid man-made wrong operation.
6.Equipment has on-line, un-feeding testing sensor, coherent operation of every working station;
jacking-top mechanism moves smoothly, no shake; consistent height at transient part, smooth and steady joint.
7.Install an emergency stop button at manual operation station of the whole conveyor line.
8.Use buzzer with 3 color light, alarming sound is buzzer.
9.Good ground connection.
10.Structure of conveying unit for whole line is aluminum profile, specification is 40* 80mm, customized for Horad.
11.Conveyor runs stably, no vibration, equipment runs normally, module NG rate caused by production line less than 1/10000.
12.Belt wheel and guide wheel have safety protective device to avoid from clipping and post safety warning stickers at necessary places.
13.Mechanical devices like pump, motor etc. have good performance and usage lifetime, convenient and quick to maintain, moisture proof and corrosion proof, metallic parts are anti-rust treated.
14.Reserve personnel channel in the layout of whole line to ensure maintenance of laminator and personnel passing.

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