Fully Automatic Solar Module Laminator

The Best Fully Automatic Solar Module Laminator Manufacture!

Qinhuangdao Hongchengda(HCD) It is a comprehensive high-tech enterprise dedicated to R&D, manufacturing, sales, and after-sales service of solar module laminators and special equipment for other industries.

Why Choose Us

Rich In Experience

Experienced technical team especially for solar module laminators, we can do the effective laminating area within 12500mm*2900mm, cover all different kinds of solar modules like.

Quality Control

Incoming Quality Control&Manufacturing Process Inspection&Finished Product Inspection
Three links of quality inspection, to ensure the quality of the machine and more than 15 years of service life.

After Sales Service

Preparation Before Laminators' Arrival&On Site Installation, Debugging And Training&7*24hours Remote Technical Support
Will be greeted with warm, friendly and professional service, with the after sales engineer whom from solar module maker factory, In order to make customers more comprehensive and convenient use of the whole machine.

Technical Parameter

Parameter

Laminated Size

Machine Size
(M)

(T)

Power (KW)

Vacuum Pump

Annual Output

Model

Max

Working

Speed
(L/S)

OCY3622

3600×2200

12.2×3.24×1.8

9.6MW

Operate Mode	Manual/Full Automatic	Heating Mode	Oil Heating
Lamination area	3600×2200mm	Power Supply	AC380V Three phase five Wires
Laminate Height	25mm	Temperature Control	Intelligent PID Temperature Control
Laminating Time	4-8Minutes (Including the solidifying time)	Temperature Uniformity	±2℃
Temperature Precision	±2℃	Vacuum time	2~6Min
Temperature Range	30℃-180℃	Vacuum Degree	20-200Pa
Air Supply	0.6～0.8MPa	Compressed air flow required	400L /Min

Minimum Order Quantity	1 Piece
Laminating Speed	13min
Warranty	1Years
Machine Capacity	70Pis in 24 hours

Feature of Fully Automatic Solar Module Laminator

This machine is used to vacuum, heat, encapsulate, press, laminate and cure assembly solar module into an inseparable body. Solar cell could be mono crystalline or multi crystalline silicon.

Assembly solar module is heated by hot oil resulting in uniform heating temperature.

Compact design of vacuum chamber, heating plate and lower chamber.

Vacuum cavity total sealed prevents air from leaking.

Anti-wrinkle long life vacuum rubber lasts longer.

Specially design reliable and maintenance free vacuum valve guarantees high vacuum degree.

Noise depress high efficient vacuum pump minimizes vacuum time.

Few pieces of solar module could be laminated within one batch.

Semi-automatic and fully automatic machine are available. The heating, vacuum, pressing and laminating process of both machines is identical and is fully automatic.

Single Layer Triple Chamber Laminator With Buffer

The only different is solar module loading and unloading.

In semi-automatic machine, loading and unloading of solar modules are done manually. After loading, laminating cycle begins automatically.

For fully automatic machine, there are inlet and outlet conveyors. There is also a belt conveyor in laminating machine. The conveyor belt is made of high temperature resistant fabric. Solar module is loaded on inlet conveyor. While inlet conveyor brings one batch of solar module into laminating machine, high temperature resistant belt conveyor brings preceding batch of solar module out onto outlet conveyor.

Fully automatic machine fully utilizes the laminating machine while there is a lot of downtime in semi-automatic machine due to time consuming for solar module loading and unloading.

In semi-automatic machine, top cover is tilted up and down by pneumatic cylinders.

In fully automatic machine, top cover is supported by four columns which rises up or lowers down by means of hydraulic power.

Double Layer Triple Chamber Laminator with Buffer

Types of Solar Panel Laminators

Feature	Semi-Automatic PV Laminators	Fully Automatic PV Laminators
Automation Level	Partial automation; some tasks automated, but human intervention required for others	High level of automation; minimal human intervention required
Loading/Unloading	Manual loading and unloading of components	Fully automated robotic handling for loading and unloading
Control System	Intermediate control systems; some automated controls	Advanced computer control systems for precise management of temperature, pressure, and vacuum
Temperature Regulation	Semi-automated temperature control	Fully automated temperature regulation
Pressure Application	Semi-automated pressure application	Fully automated pressure application
Vacuum System	Semi-automated vacuum system	Advanced vacuum system with automated control
Production Volume	Suitable for medium-sized production environments	Ideal for large-scale industrial production
Efficiency	Moderate efficiency; balance between manual and automated processes	High efficiency due to full automation
Quality Consistency	Improved quality consistency; some automation ensures better control	High quality consistency; automated systems ensure uniformity
Initial Investment	Moderate initial investment	High initial investment
Operational Costs	Moderate operational costs	Lower operational costs in the long term due to reduced labor and increased efficiency
Maintenance Requirements	Moderate maintenance requirements	Higher maintenance requirements due to complex automated systems
Best Suited For	Medium-sized production environments aiming for a balance between cost and efficiency	Large-scale industrial production where high output volume and consistent quality are required

Package

All equipment, tools, accessories and goods are properly packed.

All packages should be opened for customs inspection.

All packages are designed for convenience.

Each package has printed shipping information.

Delivery Time

Around 20-45 days after receipt of advance payment.

Our Factory

Cover all different kinds of solar modules like crystalline silicon module, BIPV module, IBC/Topcon/HJT modules, Perovskite/ CdTe(cadmium telluride) modules and curved glass modules. Also for Oil heating, electrical heating, and bifacial heating laminators.

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Certificate

FAQ

Q: How do you check the products?

A: We have spot inspection and finished product inspection. We check the goods when they go into next step production procedure.

Q: Do the products have any certificate?

A: CE/ISO

Q: What if we can not operate the machine?

A: We supply training to the buyer's engineers and technicians on operation and maintenance.

Q: What is the capacity of a solar laminator machine?

A: The capacity of a solar laminator machine depends on the size of the machine and the number of solar panels it can process simultaneously. Some machines can process up to 10 panels at a time, while others can process up to 30 panels at a time.

Q: How does a fully automatic solar module laminator work?

A: A fully automatic solar module laminator uses a combination of heat and pressure to bond together multiple layers of materials to produce solar modules. The machine automatically feeds the materials into the laminating chamber, where they are heated and pressed together. The laminated solar modules are then removed from the machine automatically.

Q: What are the maintenance requirements for a fully automatic solar module laminator?

A: The maintenance requirements for a fully automatic solar module laminator vary depending on the specific machine. However, regular cleaning, lubrication, and inspection are recommended to ensure optimal performance and longevity.

HONGCHENGDA is one of the most professional fully automatic solar module laminator manufacturers and suppliers in China. We warmly welcome you to wholesale high quality fully automatic solar module laminator at competitive price from our factory. For quotation, contact us now Laminating Machine With Pins Design, Both Side Electrical Heating Laminators, Single Layer Single Chamber Laminator